Karate Mats: Factory-Direct EVA Mats for Dojos and Distributors

Crosste Sports Goods Factory makes EVA karate mats in 80, 100 and 120 kg/m³ density and 1–5 cm thickness, in 100 × 100 cm or 50 × 50 cm tiles. Dojos, schools, clubs and distributors order OEM, ODM or wholesale, choosing density, thickness, tile size, colors and logo.

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EVA karate mat specifications
Spec	Range
Density	80 / 100 / 120 kg/m³ EVA
Thickness	1–5 cm
Tile size	100 × 100 cm, 50 × 50 cm

Karate Mat Specifications at a Glance

Custom on request: size, thickness, density, surface texture, color (Pantone matching) and logo. The Impact-Absorbing Karate Mats for Safer Dojos specification sheet lists the full range.

Density is stated for every mat, so firmness is a number you choose rather than something you find out after the floor is laid.

Choose Your Karate Mat by Density, Thickness and Tile Size

Density availability by thickness

Density measures foam mass per unit volume (kg/m³), not hardness. For 2, 2.5 and 3 cm mats, available densities are 80, 100 or 120 kg/m³; 4 and 5 cm mats are available at 80 kg/m³ only. Evaluate sample firmness and compression separately from density. Compression, rebound and anti-slip ratings are not published here—if your tender needs documented test data or a specific finish, ask in the inquiry.
Thickness (1–5 cm)

Thinner mats give a firmer floor for kata and striking-only classes; thicker mats add cushioning for mixed-use dojos, kids' classes and sessions with falls. Thickness and density work together: thick + low density is softest; thin + high density is firmest.
Tile size (100 × 100 cm vs 50 × 50 cm)

100 × 100 cm: the usual choice for a full dojo floor, with fewer tiles to lay. 50 × 50 cm: better for small rooms, irregular layouts and flexible zones; small tiles also pack efficiently for shipping.

Starting specs by class type

These are starting points within our standard range. We confirm the final spec against your room and class schedule.

Training application, thickness and density
Training Application	Suggested Thickness	Available Density	Common Tile Size
Kata and footwork training	2 cm	80 / 100 / 120 kg/m³	100 × 100 cm
Kumite and regular karate training	2–2.5 cm	80 / 100 / 120 kg/m³	100 × 100 cm
Children's karate classes	2–3 cm	80 / 100 / 120 kg/m³	100 × 100 cm
Mixed martial arts training with light groundwork	3–4 cm	3 cm: 80 / 100 / 120 kg/m³; 4 cm: 80 kg/m³	100 × 100 cm
Training involving throws or repeated falls	4–5 cm	80 kg/m³	100 × 100 cm

Available density by thickness
Thickness	Available Density
2 cm	80 / 100 / 120 kg/m³
2.5 cm	80 / 100 / 120 kg/m³
3 cm	80 / 100 / 120 kg/m³
4 cm	80 kg/m³
5 cm	80 kg/m³

Teaching taekwondo as well? The Wood-Grain EVA Taekwondo Mats for Dojos are the taekwondo option.

Blue and red interlocking karate mats with red borders inside a dojo training hall with ring ceiling lights

Example: tiles for an 8 × 8 m kumite area

A competition-style kumite area is 8 × 8 m, with a safety zone of 1–2 m on every side. Tile counts below are simple floor-area math, before any spare tiles for trimming. The mats are built to suit competition-style layouts; they are not WKF-approved products.

Tile count for an 8 × 8 m kumite area
Layout	Floor size	100 × 100 cm tiles	50 × 50 cm tiles
Area only	8 × 8 m	64	256
Area + 1 m safety zone	10 × 10 m	100	400
Area + 2 m safety zone	12 × 12 m	144	576

Using two colors, such as a different color for the safety zone, changes the split between color batches. Send us the layout and we will count it for you.

Karate Mats Wholesale and OEM Customization

Wholesale buyers order direct from our factory, with no reseller markup. Distributors, gym chains and project buyers set the specification themselves instead of choosing from a fixed catalog.

What you can customize

Foam spec: density, thickness and tile size
Surface texture: describe the finish you need and we confirm feasibility on EVA in the quotation
Colors: matched to Pantone references, including two-tone dojo layouts
Dojo or brand marking: silk-screened ink, heat-transferred graphics, embossed or debossed marks, or an attached label or patch
Your own brand: private-label tiles with your packaging

The OEM/ODM service applies the same options across the mat range.

Gray interlocking foam karate mats covering a dojo floor beside racks of sparring helmets and shin guards

How an order works

Room size and spec brief
Brief us with room size or tile quantity, spec and branding.
Factory proposal and quote
Receive a proposal and quotation from the factory.
Optional mat sample
Check a sample first, if you want to see the mat before committing.
Trial batch to full project
Production runs at the volume you need, whether that is a trial batch or a full project.
Checked, packed, shipped
Quality check, export packing and dispatch to your destination.

Lead time and global support

For standard karate tiles, plan on roughly 2–4 weeks. A custom spec gets its production slot and delivery date confirmed before we start. We export to 99+ countries and regions. Crosste provides global sales support, export logistics coordination, and after-sales assistance for buyers worldwide, including the United States and Canada.

Why Source Karate Mats from Crosste

10+ years of experience

Manufacturer with 10+ years of experience, producing through self-owned bases.
Export footprint

99+ countries and regions, with 200+ cooperation brands.
Compliance

Company-level CE, RoHS, EN71 and SVHC. Model-specific documents are confirmed on request.
One factory for the dojo

Mats, wall pads, crash mats and uniforms from a single supplier.
Project buyers

Schools, clubs and public facilities can start from our Safety Flooring & Training Solutions for Dojos.

Not sure which build fits? Send the room size and the sport you teach.

Complete the Dojo: Matching Products

Karate dojos can source a complete range of training essentials, including custom-branded karate uniforms, protective wall mats, high-impact crash mats for throws and falls, and specialized BJJ mats for clubs that also offer grappling and jiu-jitsu classes.

Karate students in navy blue gis and black belts practicing stances on gray mats in a mirrored dojo

Uniforms

The Durable Poly-Cotton Karate Gi for Dojos & Clubs with OEM branding. Also available in cotton karate uniforms, and the full karate gi range.
Grappling classes

schools that also run jiu-jitsu use custom BJJ mats, which are PVC and XPE rather than EVA foam tiles.
Wall protection

High-density wall mats for martial arts dojos for the edges of the training floor.
Fall protection

High-impact martial arts crash mats for throw and fall practice, or Shock-Absorbing Crash Mats for Gymnastics if your club also trains tumbling.

Karate Mats Buyer FAQ

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What is the minimum order quantity?

MOQ varies depending on the mat specifications and customization requirements. We support trial orders, bulk purchases, and large-scale dojo projects. Contact us with your required quantity and specifications for the applicable MOQ.

What do samples cost?

Yes. We provide free EVA mat samples (approximately 10 × 10 cm) so you can evaluate the material, surface texture, density, and quality before ordering. You only need to cover the international courier cost.

How many tiles fit in a 20 ft or 40 ft container?

Container loading capacity depends on tile dimensions, thickness, density, and packaging method. We can calculate the estimated quantity and total coverage area (m²) for both 20 ft and 40 ft containers based on your selected specifications, helping you plan bulk orders and shipping costs.

Request a Karate Mat Quote

To receive a tailored karate mat quotation, provide your room dimensions or required tile quantity, including any safety zones, preferred mat density and thickness, color and surface texture preferences, logo requirements, destination country, and whether you are a dojo, school, or distributor. Contact Crosste to request a karate mat quote, or explore our impact-absorbing karate mats for safer dojos and let us know which specifications you would like to customize. For more information, read our guide to karate mat costs or compare taekwondo mats vs. karate mats to find the right flooring for your training needs.

Request a Quote

We will provide you with a seamless service experience throughout. Feel free to contact us.

Karate Mats: Factory-Direct EVA Mats for Dojos and Distributors

Discover Our Karate Mats

Karate Mat Specifications at a Glance

Choose Your Karate Mat by Density, Thickness and Tile Size

Density availability by thickness

Thickness (1–5 cm)

Tile size (100 × 100 cm vs 50 × 50 cm)

Starting specs by class type

Example: tiles for an 8 × 8 m kumite area

Karate Mats Wholesale and OEM Customization

What you can customize

How an order works

Room size and spec brief

Factory proposal and quote

Optional mat sample

Trial batch to full project

Checked, packed, shipped

Lead time and global support

Why Source Karate Mats from Crosste

10+ years of experience

Export footprint

Compliance

One factory for the dojo

Project buyers

Complete the Dojo: Matching Products

Uniforms

Grappling classes

Wall protection

Fall protection

Karate Mats Buyer FAQ

What is the minimum order quantity?

What do samples cost?

How many tiles fit in a 20 ft or 40 ft container?

Request a Karate Mat Quote