Empty dojo floor covered in blue and gray interlocking foam mats with a blue foam roll and stacked gray puzzle tiles ready for a custom layout

Custom Gym Mats, Made to Your Floor Plan

Custom gym mats from Crosste are built to your room dimensions, training use, colors and branding, then shipped factory-direct. Size, thickness, foam density, surface, color and logo are set per order for gyms, studios, martial arts facilities, schools, distributors and brands—so you buy the floor you drew, not the nearest standard size.

Discover Our Gym Flooring Mats

Custom gym mats from Crosste are built to your room dimensions, training use, color scheme and branding, then shipped straight from the factory. They suit gyms, studios, martial arts and combat training facilities, schools, distributors and brands that need a mat specified to a layout rather than picked from a fixed catalog.

Customization Options for Gym Flooring Mats
Customization OptionWhat Crosste Can Customize
Size & DimensionsAdjust tile dimensions or roll lengths to suit different floor layouts and project requirements.
ThicknessChoose thickness options suited to general fitness areas, strength training zones and equipment protection needs.
Rubber CompositionSelect SBR-based formulations, recycled rubber content or EPDM blends according to the flooring design. (SBR is the main granule system; EPDM is for optional color/white dots only.)
DensityDiscuss rubber density and material formulations based on the intended application and product construction.
Surface FinishChoose from solid, speckled or textured surfaces to achieve the preferred appearance and finish.
Color CombinationsCustomize EPDM color flecks and blending ratios to create distinctive flooring patterns.
Edge & Installation DesignSelect straight-cut or interlocking formats, with suitable edge configurations for different installations.
Branding & Private LabelAdd customized product labels and brand identification where supported by the flooring format.
PackagingAdapt packaging, labeling and carton information for wholesale distribution or retail presentation.

What You Can Customize

Thickness and rubber density depend on the flooring construction and are confirmed at quotation; send us the dimensions for a room-matched spec sheet.

  • Size

    Send room dimensions or a floor plan; we size mats or panels to the space and lay out roll widths to cut offcuts. Our gym flooring tiles are a common starting point for multi-zone floors.

  • Thickness & density

    Choose thickness options suited to general fitness areas, strength training zones and equipment protection needs. Rubber density and material formulations are discussed for the intended application and product construction, and confirmed at quotation.

  • Surface, color & logo

    Choose solid, speckled or textured surfaces. EPDM color flecks and blending ratios can create distinctive patterns; SBR is the main granule system, and EPDM is for optional color or white dots only. Branding is added as product labels and brand identification where the flooring format supports it.

Bulk Gym Mats and Project Supply

Orders run from small batches to large multi-room or multi-site programs. For distributors and brands, OEM and ODM services cover private label, custom packaging and export packing, so cartons arrive ready for your market.

Minimum order quantity is set per product and per level of customization, and it is usually expressed as a floor in square meters or pieces. You get that figure, along with sample cost and sample timing, in writing in your quotation before you commit to anything.

Buyers worldwide work with Crosste for shipment coordination, order handling and post-sale support throughout the purchasing process. For public tenders and large facilities, see our work on public sports facilities and government projects, and for wider planning, our sports facility solutions for gyms, schools and training centers.

  • Small to large batches
  • Private label
  • Export packing
  • Global support
Blue roll-out foam gym mat beside a stack of gray interlocking EVA foam puzzle tiles on a warehouse floor

Gym Mats for Every Training Zone

If your plan is built around one discipline, these made-to-order mats have their own specs:

Standards and Compliance

Crosste works to CE, RoHS, EN71 and SVHC at company level. SVHC is the screening of substances of very high concern under REACH, so it is a REACH check rather than a separate scheme. Compliance varies by model, so tell us your destination market and any tender requirements up front, and we confirm which certificates and documents apply to your configuration at quotation.

How Ordering Works

  • Floor plan and branding inquiry

    You share the space, use and branding needs.

  • Floor-spec proposal and quote

    We propose a spec and quote against it, including MOQ and sample terms.

  • Color texture logo sample

    Confirm color, texture and logo before committing.

  • Small run to multi-site production

    From small batches to large orders.

  • Gym-mat QC pack and ship

    Inspected, packed for transit and shipped.

Standard-spec mats usually take two to four weeks from confirmation.

A made-to-drawing order is scheduled after the spec, and the sample if one is needed, is approved. The production window is then confirmed as a date in the quotation before any material is cut, so you hold a firm delivery date before production is released.

What to Send for a Quote

To quote custom gym mats for your floor, share your room dimensions or floor plan, the type of training or use on the floor, preferred thickness and firmness or a description of the impact involved, color and surface preference, a logo file (vector if possible) with placement, quantity and number of sites, and the destination country. Wall mats, storage racks and protective padding can be quoted in the same order. Send your requirements through our contact page and we will respond with a proposal.

Contact Crosste